Blog

How to Optimise Your Commercial Boiler with Optiburner

Discover how Focus Green makes commercial boiler optimisation simple with Optiburner Boiler Optimiser. From free consultation to installation and support, unlock 15–30% energy savings today.
How to Optimise Your Commercial Boiler with Optiburner

Introduction: The importance of boiler efficiency in UK businesses

For many UK organisations, heating remains one of the largest operational costs and a significant contributor to carbon emissions. Commercial boilers, which are often oversized to meet peak demand on the coldest days of the year, typically run far below their maximum capacity for most of the heating season. The result is unnecessary fuel consumption, higher bills, and avoidable environmental impact.

With rising energy prices, stricter regulations, and growing pressure to meet sustainability commitments, businesses can no longer afford to overlook boiler efficiency. Optimising existing systems is often one of the fastest and most cost-effective ways to cut costs and carbon without the disruption or capital expenditure of full equipment replacement.

The Optiburner boiler optimiser, available through Focus Green, offers a proven solution. Intelligently managing boiler firing cycles in real time ensures that energy is only used when it is genuinely needed. This innovative technology has already been installed in thousands of UK sites, helping organisations reduce fuel use, lower emissions, and extend the lifespan of their heating systems—all while delivering rapid payback on investment.

The benefits apply across every sector. Manufacturers and logistics providers can improve the efficiency of energy-intensive operations, protecting margins against volatile fuel prices. Schools and universities can achieve measurable carbon savings while freeing up budgets for frontline education. Leisure and hospitality businesses, such as gyms and hotels, can cut overheads in facilities where hot water and heating are in constant demand. Even office buildings with variable occupancy can reduce waste by aligning energy use more closely with actual demand.

By addressing inefficiencies in one of the most energy-hungry areas of operations, the Optiburner boiler optimiser gives UK businesses a practical, measurable way to take control of costs and demonstrate progress towards sustainability targets.

Your savings could be bigger than you think. Enter your details into the Fuel Savings Calculator and discover your potential energy and carbon reductions.

See your savings potential today

How the Optiburner boiler optimiser works

Traditional commercial boilers are designed to handle maximum demand, which means that for most of the year, they operate at part load. This often leads to short, inefficient burner cycles where energy is wasted and fuel is burned unnecessarily. The Optiburner boiler optimiser changes this by continuously monitoring real-time demand and adjusting how the boiler responds.

The system works by extending the cooling phase between burner firings, typically by around 90 per cent. This results in a slight drop in water temperature, usually only a few degrees, but it significantly reduces the number of times the burner needs to fire.

To illustrate, a typical heating cycle might last around 200 seconds: 100 seconds of firing followed by 100 seconds of cooling. With the Optiburner installed, the cooling phase could be extended by a further 90 per cent, adding an extra 90 seconds. The new cycle would then last 320 seconds, with the burner firing less often but for slightly longer each time. Over four hours, this could reduce the number of cycles from eight to five, lowering total burn time from 80 minutes to around 62 minutes. That represents a reduction of more than 20 per cent in fuel used.

By reducing unnecessary firing and ensuring each burn is longer and more efficient, the Optiburner boiler optimiser lowers overall fuel consumption and emissions. It achieves this without affecting comfort or performance, as the system always maintains the heating and hot water requirements of the building.

Importantly, the optimiser is fully compatible with existing controls such as building management systems and temperature compensation. It integrates directly into the boiler control circuit, making installation straightforward and minimally disruptive. This means businesses can start benefiting from greater efficiency almost immediately, without the need to replace existing plant.

Want to know how much your business could save? Use our Fuel Savings Calculator to see your potential fuel reductions, carbon savings, and ROI.

Discover your savings in minutes

Proven savings and performance outcomes

The Optiburner boiler optimiser has been independently tested and proven to deliver measurable savings in real-world conditions. On average, businesses can expect to reduce fuel consumption by between 15 and 30 per cent, depending on boiler type, operating hours, and demand profile. These savings translate directly into lower energy bills and reduced carbon emissions.

Return on investment is typically achieved within 3 to 18 months, making the Optiburner one of the fastest payback technologies available for improving boiler efficiency. Unlike major plant upgrades or equipment replacement, it requires only a modest upfront cost and minimal disruption to install, yet it produces long-lasting results.

Performance has been verified through BRE-recognised testing, giving businesses confidence that savings are genuine and repeatable. The system automatically records data from 50 consecutive operating cycles, producing clear savings reports that track reductions in burner time and fuel use. This provides ongoing transparency and reassurance that the system is continuing to perform as expected.

The results are already proven across a wide range of organisations. David Lloyd Leisure achieved an initial 31 per cent fuel saving, with ongoing annual savings of 15–20 per cent, equivalent to over £305,000 and a reduction of 537 tonnes of CO₂. At Hyde Park Schools, installation delivered an annual saving of 15 per cent, cutting fuel costs and reducing carbon emissions by 9.45 tonnes of CO₂. These examples reflect a broader track record, with more than 10,000 installations across the UK demonstrating consistent, repeatable outcomes.

For organisations under pressure to reduce both costs and emissions, the Optiburner offers a rare combination: immediate financial returns, compliance benefits, and long-term sustainability impact.

Don’t just take our word for it. Use the Optiburner Savings Calculator and find out how much your business could save on fuel.

Find out what you could save

Real-world success stories

The true impact of the Optiburner boiler optimiser is demonstrated through the businesses and organisations already benefiting from it. With more than 10,000 installations across the UK, results consistently show significant fuel savings, lower carbon emissions, and short payback periods.

At David Lloyd Leisure Clubs, energy use across large fitness and leisure facilities was a major operational cost. By installing Optiburner alongside ValveWrap insulation, the group achieved an average 17 per cent reduction in energy consumption. This translated into annual utility bill savings of more than £305,000, while cutting carbon emissions by 537 tonnes of CO₂ each year. The payback period was just 12 months, showing how quickly the investment delivers measurable returns in high-demand environments.

For the Whitehall Independent School & Nursery, heating large, varied spaces created high gas bills, particularly in winter. The school installed four Optiburner units, supported by East Sussex County Council. Results showed a 28.1 per cent reduction in gas consumption during January compared with the previous year, with an average saving of 15.3 per cent over the full monitoring period. These savings not only reduced energy costs but also supported the school’s sustainability goals, helping demonstrate compliance with energy efficiency standards in the education sector.

At Thorngate Churcher Trust Care Home, resident comfort is paramount, but so too is managing rising heating costs. A three-week test compared performance with and without the Optiburner active. The results showed an 8.9 per cent reduction in heating gas use, even during freezing outdoor conditions. Boiler cycles were reduced from 31 per day to 18 per day, cutting unnecessary firing and improving efficiency while still maintaining a safe, comfortable environment for residents.

Hotels also benefit significantly. At the Ramada Hotel in Coventry, the system was installed to help tackle high fuel bills. Monitoring demonstrated annual savings of 21 per cent on gas consumption, equivalent to over £18,000 per year and reducing emissions by 83 tonnes of CO₂. With a payback achieved in less than two years, the project demonstrated the clear financial and environmental benefits of installation in the hospitality sector.

Together, these case studies highlight the versatility of the Optiburner across different industries—from leisure centres and schools to care homes and hotels. Each project shows that meaningful energy savings can be achieved without compromising comfort, and with a payback period far shorter than most energy efficiency measures.

See how other organisations are already saving. Explore our Optiburner case studies to learn how hotels, schools, leisure centres, and care homes cut fuel costs and carbon.

Read their success stories

Integration and compatibility with any commercial boiler

The Optiburner boiler optimiser is designed to work with virtually any commercial or industrial boiler, regardless of brand, age, or model. This makes it one of the most flexible and cost-effective retrofit solutions for businesses that want to improve performance without the expense of replacing core plant equipment.

Unlike traditional Building Management Systems (BMS), which typically control when a boiler turns on and off, the Optiburner actively alters the boiler’s firing pattern itself. This patented approach allows it to deliver efficiency gains that BMS-only setups cannot achieve. Independent testing has shown that Optiburner consistently outperforms BMS-based control systems, even in environments where engineers believed further savings were impossible.

The technology is BRE-certified and integrates seamlessly into existing systems without affecting safety mechanisms, heating levels, or comfort. Intelligently managing boiler firing cycles ensures energy is only used when truly needed, cutting waste while maintaining consistent heat output.

Beyond immediate savings, Optiburner also reduces strain on boiler components by minimising unnecessary firing. This not only lowers fuel consumption but also extends the lifespan of the heating system, helping organisations defer the significant cost of boiler replacement. With a 5-year warranty and more than a decade of proven use across leisure centres, schools, hotels, care homes, and manufacturing facilities, it provides a trusted long-term solution for efficiency and sustainability.

Financial and environmental benefits

For most businesses, the first question about any energy-saving technology is simple: how much money can we save? With the Optiburner boiler optimiser, the answer is both immediate and substantial. Typical installations deliver fuel savings of between 10 and 30 per cent, depending on the boiler type, load profile, and operating hours. In real-world terms, that can translate to annual savings of several thousand pounds for smaller premises, and well over £100,000 for large-scale, multi-site operations. Payback is usually achieved in just one to two years, meaning the technology quickly pays for itself and continues to generate ongoing returns year after year.

These savings are not theoretical. Independent case studies and customer monitoring consistently demonstrate measurable reductions. For example, hotels and leisure centres have reported six-figure annual savings on energy bills, while schools and care homes typically see enough reductions to fund other sustainability initiatives. By lowering energy consumption, businesses are not just cutting costs—they are also gaining resilience against unpredictable fuel price rises. With energy markets remaining volatile, this protection alone is a compelling reason to adopt Optiburner.

The financial advantages extend beyond energy bills. By reducing unnecessary firing cycles, Optiburner decreases mechanical stress on boiler components. This leads to fewer breakdowns, reduced servicing requirements, and an extended lifespan for equipment. Replacing a commercial boiler can cost tens of thousands of pounds, so delaying or avoiding this investment represents another significant financial gain. When these maintenance savings are combined with the direct energy reductions, the overall financial case for Optiburner becomes even stronger.

On the environmental side, the impact is equally important. Cutting fuel consumption directly reduces carbon emissions, helping businesses meet sustainability targets and comply with tightening regulations. A medium-sized facility might save 50 tonnes of CO₂ each year, while larger sites can reduce their footprint by several hundred tonnes. This not only supports the UK’s net zero ambitions but also enhances corporate reputation. Customers, investors, and regulators increasingly expect businesses to demonstrate meaningful progress on emissions, and Optiburner provides clear, verifiable results.

See how much you could cut from your fuel bills. Our Fuel Savings Calculator gives instant estimates of your savings and payback time.

Calculate your results instantly

Future-proofing against regulation

Energy efficiency is no longer just an option for UK businesses—it is a regulatory expectation. With tighter sustainability requirements being introduced year on year, organisations need solutions that not only cut costs today but also prepare them for future compliance. The Optiburner boiler optimiser plays an important role in this strategy, helping businesses meet current and upcoming legislation while reducing the risk of penalties or reputational damage.

One of the key frameworks is the Energy Savings Opportunity Scheme (ESOS), which requires large organisations to conduct regular energy audits. Phase 4 of ESOS introduces additional requirements, such as reporting on progress against action plans. By delivering verifiable reductions in gas consumption, Optiburner makes it easier for businesses to demonstrate tangible improvements when audited, ensuring compliance with both current and future ESOS standards.

The Streamlined Energy and Carbon Reporting (SECR) framework also requires qualifying businesses to disclose annual energy use, carbon emissions, and energy efficiency measures. Installing Optiburner provides a clear and measurable improvement to reporting, strengthening sustainability disclosures and enhancing corporate credibility.

Minimum Energy Efficiency Standards (MEES) are another important consideration, particularly for landlords and commercial property owners. Heating systems play a key role in building energy performance ratings. By reducing energy waste and improving boiler efficiency, Optiburner can help businesses achieve higher ratings and avoid the risk of non-compliance when letting or renewing leases.

Beyond these immediate regulations, the UK’s broader net zero commitments mean that pressure to reduce carbon emissions will only intensify. Early adopters of proven efficiency technologies like Optiburner place themselves ahead of the curve, reducing exposure to tightening rules and gaining a competitive advantage. By acting now, businesses can not only future-proof themselves against compliance challenges but also position their sustainability achievements as a differentiator in their industry.

Your savings could be bigger than you think. Enter your details into the Fuel Savings Calculator and discover your potential energy and carbon reductions.

Try the savings calculator today

Why choose Focus Green as your Optiburner partner

Choosing the right partner is just as important as choosing the right technology. At Focus Green, we specialise in helping UK businesses reduce energy costs, cut carbon emissions, and meet their sustainability obligations. As a premium reseller of the Optiburner boiler optimiser, we combine technical expertise with a consultative approach to ensure every installation delivers maximum results.

Our team works closely with each client to assess their existing heating systems, identify efficiency opportunities, and recommend tailored solutions. We don’t just install technology—we provide end-to-end support, from initial feasibility studies through to installation, monitoring, and long-term optimisation. This ensures your business achieves not only the expected fuel and carbon savings but also the best possible return on investment.

Making the switch to Optiburner is simple. At Focus Green, we guide you through every stage of the journey, from your first consultation to long-term support. Here’s what you can expect next:

Step 1: Free consultation

We make the journey to energy efficiency straightforward. Contact Focus Green for a no-obligation consultation, where our energy efficiency specialist will explain how the Optiburner boiler optimiser works and create a customised optimisation plan tailored to your business. This plan is designed to maximise savings, reduce carbon emissions, and deliver a strong return on investment. We also include full maintenance support as part of the package, giving you complete peace of mind.

Step 2: Site visit and assessment

Next, our BRE-certified engineers will visit your site to assess the compatibility of your existing boiler and heating systems. This thorough evaluation ensures we design the optimal optimisation setup to guarantee maximum savings and a typical payback within two years. Once the assessment is complete, we will schedule the installation at a time that suits your operations.

Step 3: Installation and configuration

Our engineers will then install and configure the Optiburner units in your boiler room, ensuring full compliance with health and safety regulations. The system is fine-tuned to your boiler type for peak performance and efficiency. The process is fast, non-disruptive, and designed to deliver immediate improvements in boiler operation while safeguarding your ongoing heating needs.

Step 4: Post-installation support and training

After installation, we provide ongoing support and ensure your team is confident in using the system. We also fit additional options such as retrofit installation and valve insulation where required. You’ll receive simple training on how to operate the Optiburner units and how to use the remote download feature to track your energy performance. Within the first year, most businesses achieve 15% or more savings on fuel bills, with results presented in a downloadable Savings Report from the unit.

Contact Focus Green

Ready to take control of your energy costs and cut carbon emissions? At Focus Green, we are committed to helping businesses across the UK unlock the full potential of the Optiburner boiler optimiser. From consultation to installation and long-term support, our expert team ensures every project delivers maximum financial and environmental value.

Get in touch today for a free, no-obligation consultation. Our specialists will assess your site, design a tailored optimisation plan, and show you how quickly your business can achieve a strong return on investment. Together, we can make your heating systems smarter, more efficient, and more sustainable for the future.

Proud Members of...

UK's No.1 Energy Compliance Survey Provider

energy accessor conducting commercial energy audit in the uk

Full UK Coverage

We cover all parts of the UK. We can cater to even the most complex and widespread commercial property portfolios.

Get a Free Quote
energy accessor conducting commercial energy audit in the uk

Trained and Accredited

Our multi-skilled assessment team is certified by several accreditation bodies and undergoes regular training to develop their skillset.

Get a Free Quote
energy accessor conducting commercial energy audit in the uk

Dedicated Project Managers

We provide each of our valued customers with their own Dedicated Project Manager, ensuring you always have a direct point of contact.

Get a Free Quote

Contact Our Dedicated Team

Are you looking for top-notch Energy Audits, Assessments, Consultations or Energy Management Services? Contact our experienced professionals today!

With offices strategically located across the United Kingdom, we guarantee high-quality services for your project, regardless of location.